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Case Packing

Nine machine types cover every way primary packs get collated and loaded into a case, tray, or wrap-around format — from simple gravity drop to full articulated-robot cells.

Industrial robot case packing cell
Industrial robot case packing cell
AU-CPD

Drop Case Packing Machine

Gravity-fed case loading for flexible and rigid products.

Core Function

Count, collate, and gravity-drop products into open corrugated cases.

Key Features

  • Motor-driven infeed and gravity filling chute
  • Optical counting with adjustable centring device
  • PLC logic, digital HMI, recipes and alarm display
Drop Case Packing Machine — AUSA Automation Solutions
Operating Principle Products arrive on the infeed, an optical device counts the required quantity, and an adjustable chute releases the completed collation into an open RSC case.
Applications FMCG • food & beverage • pharmaceuticals • personal care • consumer goods
AU-CPD-10AU-CPD-15AU-CPD-20AU-CPD-25

Why This System

  • ✓Simple gravity-fed design keeps capital cost and maintenance low
  • ✓Optical counting with adjustable centring adapts to several pack sizes
  • ✓PLC recipes and HMI alarms simplify changeover and operator training
AU-CPS

Delta Robot Case Packing Machine

High-speed, vision-guided top loading for lightweight products.

Select When — Light loads and vision-guided speed

Core Function

Pick products at speed and place them accurately into top-load packs.

Key Features

  • Vision supports random or mixed product flow
  • Product tracking follows moving conveyor belts
  • Payload capability up to 5 kg
  • Hygienic, modular design with easy component access
Delta Robot Case Packing Machine — AUSA Automation Solutions
Operating Principle A vision or pattern-based controller tracks products on a moving belt; parallel-axis delta motion executes rapid pick-and-place into trays, cartons, or cases.
Applications Sachets • pouches • bars • small cartons • lightweight rigid products
AU-CPS-1RAU-CPS-2RAU-CPS-3RAU-CPS-4R

Why This System

  • ✓Vision-guided picking keeps pace with random or mixed product flow without stopping the line
  • ✓Parallel-axis delta motion delivers high-speed, high-accuracy placement for lightweight packs
  • ✓Hygienic, modular construction suits food and personal-care environments
AU-CPSR

SCARA Case Packing Machine

Compact and repeatable top loading for medium- and high-speed lines.

Select When — Compact high-speed top loading

Core Function

Use precise SCARA motion where space, speed, and repeatability matter.

Key Features

  • Advanced servo control for accuracy and high duty
  • Conveyor tracking enables picks while products move
  • PC or tablet teaching interface simplifies setup
  • Monoblock option available with case erection
SCARA Case Packing Machine — AUSA Automation Solutions
Operating Principle Servo-driven SCARA motion combines fast horizontal movement with precise vertical placement, while conveyor tracking supports picking without stopping product flow.
Applications Lightweight food packs • pharma cartons • cosmetics • consumer goods
AU-CPSR-1RAU-CPSR-3RAU-CPSR-4RAU-CPSR-5R

Why This System

  • ✓Servo-driven SCARA motion combines speed with tight repeatability in a compact footprint
  • ✓Conveyor tracking picks products without interrupting flow
  • ✓PC or tablet teaching interface shortens setup and changeover time
AU-CPIR

Industrial Robot Case Packing Machine

Flexible robotic packing across diverse products and case formats.

Select When — Wide pack range and high payload

Core Function

Apply articulated reach and payload to demanding packing layouts.

Key Features

  • High-precision movement and product positioning
  • 14–15 cycles/min, application dependent
  • Robust, open and ergonomic machine structure
  • CE-compliant platform stated in supplied profile
Industrial Robot Case Packing Machine — AUSA Automation Solutions
Operating Principle A multi-axis articulated robot selects the correct gripper and trajectory for each pack pattern, providing reach, payload, and flexibility across varied layouts.
Applications Bottles • cans • jars • bricks • pouches • bags • crates
AU-CPIR-3CAU-CPIR-5CAU-CPIR-6CAU-CPIR-TC

Why This System

  • ✓Articulated reach and payload handle a wide range of pack sizes and case formats from one cell
  • ✓High-precision positioning suits bottles, cans, jars, pouches, and crates alike
  • ✓Open, ergonomic structure simplifies maintenance access
AU-CPER

Cobot Case Packing Machine

Collaborative case forming and packing in a compact cell.

Select When — Lower-rate cells with shared access

Core Function

Form cases and pack products in a compact collaborative cell.

Key Features

  • Up to 7–8 cycles/min, product dependent
  • Payload up to 30 kg; lower-payload options available
  • Vertical case magazine and bottom sealing
  • Easy integration without a conventional robot cage
Cobot Case Packing Machine — AUSA Automation Solutions
Operating Principle The cobot erects a flat case from the magazine, seals the bottom, then packs products while safety functions enable closer human-machine collaboration.
Applications Low-volume FMCG • personal care • specialty products • mixed formats
AU-CPER-1CAU-CPER-2C

Why This System

  • ✓Collaborative operation allows closer human-machine work without a conventional cage
  • ✓Combines case forming and packing in one compact cell, saving floor space
  • ✓Lower payload and cost entry point suits lower-volume or mixed-format lines
AU-RPER

Robotic Case Erecting & Packing Machine

Combines case erection and top loading in one robotic cell.

Select When — One robot for forming and loading

Core Function

Combine case erection and top-load placement in one automated cell.

Key Features

  • Compact robot with high payload capability
  • Handles bottles, cans, jars, bricks, and cups
  • Supports multiple case sizes and formats
  • Designed to integrate with existing manufacturing flow
Robotic Case Erecting & Packing Machine — AUSA Automation Solutions
Operating Principle A compact high-payload robot alternates between case-forming tasks and top-load product placement, combining two end-of-line operations in one cell.
Applications Bottles • cans • jars • cups • bricks • crates
AU-RPER-1CAU-RPER-2CAU-RPER-4C

Why This System

  • ✓Combines two end-of-line stages -- case erection and top-load packing -- in a single robotic cell
  • ✓Reduces the number of separate machines and handoffs on the line
  • ✓High-payload robot handles multiple case sizes and product formats
AU-GTP

Gantry Top-Load Case Packing Machine

Servo-controlled vertical loading at high production speeds.

Select When — Ordered products at high rates

Core Function

Load products vertically into American cartons or crates.

Key Features

  • 10–18 cycles/min, depending on application
  • Up to 300 products/min or 30 cases/min
  • High payload with precise positioning
  • Flexible for pouches, bottles, cans, jars, and bricks
Gantry Top-Load Case Packing Machine — AUSA Automation Solutions
Operating Principle Two servo-controlled gantry axes pick arranged products from the infeed and execute repeatable vertical loading into RSC cases or crates.
Applications Pouches • bottles • cans • jars • bricks • rigid packs
AU-GTP-1200AU-GTP-3200AU-GTP-2T4200AU-GTP-2T2S5600

Why This System

  • ✓High-payload gantry axes sustain high-speed vertical loading up to 300 products/min
  • ✓Precise positioning suits pouches, bottles, cans, jars, and bricks alike
  • ✓Servo control keeps placement repeatable across long production runs
AU-SL

Side-Load Case Packing Machine

Builds and horizontally loads complete product matrices.

Select When — Stable matrices for side loading

Core Function

Stack rows, form a matrix, and push it into an opened case.

Key Features

  • One-side operation with ergonomic blank magazine
  • Product infeed adapts to the required packing matrix
  • Easy changeover with low-wear design
  • Belts and compression rollers keep cases square
Side-Load Case Packing Machine — AUSA Automation Solutions
Operating Principle Incoming packs are grouped into rows, stacked into the required matrix, and pushed horizontally into a case held square by guides and compression elements.
Applications Mono-cartons • bag-in-box formats • personal care • pharma • consumer goods
AU-SL-1000AU-SL-3000AU-SL-5000

Why This System

  • ✓Builds a complete product matrix before loading, keeping the case square and stable
  • ✓Ergonomic blank magazine and low-wear design simplify changeover
  • ✓Compression rollers protect case integrity during horizontal loading
AU-WP

Wrap-Around Case Packing Machine

Forms cases or trays directly around grouped products.

Select When — Efficient wrap-around cases or trays

Core Function

Form corrugated board around products for efficient secondary packaging.

Key Features

  • 5–30 packs/min with 10 kW stated power
  • Full case, full tray, half tray, and shelf-ready formats
  • High-capacity blank magazine with low-level control
  • Options: label, checkweigh, metal detect, reject
Wrap-Around Case Packing Machine — AUSA Automation Solutions
Operating Principle Products are grouped while a corrugated blank is fed, folded, and sealed around them; optional inspection and labelling modules complete the pack.
Applications Bottles • cans • jars • multipacks • trays • shelf-ready packs
AU-WP-500AU-WP-1100AU-WP-2200

Why This System

  • ✓Forms the case directly around the product group, reducing material and case cost
  • ✓Supports full case, full tray, half tray, and shelf-ready formats from one platform
  • ✓Optional label, checkweigh, and reject stations add inline quality control

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