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Palletizing

Four palletizing platforms — high-payload industrial robots, servo-driven gantries, compact layer-forming systems, and collaborative arms — covering every combination of speed, floor space, and SKU variety.

Industrial robot palletizer
Industrial robot palletizer
AU-IRP

Industrial Robot Palletizer

High-payload robotic palletizing for demanding production lines.

Core Function

Build stable pallet patterns at production-line speed.

Key Features

  • 90–200 kg stated load-handling range
  • Up to 1,600 cycles/hour
  • Independent servo-controlled multi-axis movement
Industrial Robot Palletizer — AUSA Automation Solutions
Operating Principle The articulated robot picks cases or bags with a purpose-designed end effector and builds stored pallet patterns layer by layer at the required orientation.
Applications Cases • cartons • sacks • bags • chemicals • food & beverage
Industrial Robotic Palletizer

Why This System

  • ✓High load-handling range (90-200 kg) and up to 1,600 cycles/hour suit demanding production lines
  • ✓Independent servo-controlled axes build stable, consistent pallet patterns
  • ✓Single cell can serve multiple product lines through recipe changes
AU-CRP

Collaborative Robot Palletizer

Flexible palletizing in compact, collaborative workspaces.

Select When — Compact flexible palletizing

Core Function

Automate pallet loading where flexibility and space matter.

Key Features

  • Flexible deployment in limited floor space
  • Easy to install, program, and redeploy
  • Shared-work capability with integrated safety functions
  • User interface supports additional formats
Collaborative Robot Palletizer — AUSA Automation Solutions
Operating Principle A collaborative arm repeats programmed pallet patterns with force-limited safety functions, enabling easier redeployment as products or line layouts change.
Applications Small batches • variable SKUs • compact lines • consumer goods • pharma
Collaborative Robot Palletizer

Why This System

  • ✓Fits into tight floor plans without a conventional robot cage
  • ✓Redeployed to a new SKU or line in hours, not weeks
  • ✓Lower entry cost than a full industrial robot cell
AU-GTX

Gantry Palletizer System

Servo-driven X-Y-Z gantry for programmable, high-SKU-variety palletizing.

Select When — Frequent SKU change and multiple pallet positions

Core Function

Place each case or layer through repeatable Cartesian (X-Y-Z) motion across one or more pallet positions.

Key Features

  • Servo-driven X, Y and Z axes on an overhead frame
  • Vacuum, clamp, or magnetic layer gripper by product type
  • Large work envelope serves multiple pallet and slip-sheet stations
  • Software-led changeover between pallet patterns and case sizes
Gantry Palletizer System — AUSA Automation Solutions
Operating Principle A servo-driven Cartesian frame detects the case or layer, moves through a programmed X-Y-Z sequence, grips it, and places it on the active pallet pattern before returning for the next cycle.
Applications Multi-SKU case and carton lines • tin and can palletizing • heavy or large product formats • sites needing multiple pallet positions
AU-GTX-1SAU-GTX-2SAU-GTX-MP

Why This System

  • ✓Reprograms for a new pallet pattern in minutes, not a mechanical changeover
  • ✓One gantry can serve two or more pallet positions from a single overhead envelope
  • ✓Handles heavy or large cases with precise, repeatable servo placement
  • ✓Scales cleanly from case-level picks to full-layer handling with a layer head
AU-LLP

Low-Level Palletizer System

Compact layer-forming palletizer for high-volume, repeatable pallet patterns.

Select When — High-volume production with a stable pallet pattern

Core Function

Accumulate cases into a complete layer, then transfer the full layer onto the pallet in one motion.

Key Features

  • Infeed conveyor with case alignment and accumulation
  • Dedicated layer-forming table builds each layer before transfer
  • Layer transfer mechanism moves the complete layer onto the pallet
  • Compact footprint suited to straightforward line integration
Low-Level Palletizer System — AUSA Automation Solutions
Operating Principle Cases accumulate and align on the infeed, the layer-forming table arranges them into the target pattern, and the layer transfer mechanism moves the complete layer onto the pallet before the cycle repeats.
Applications High-volume, repetitive production • stable case geometry and pallet pattern • sites prioritizing a compact footprint and simple operation
AU-LLP-800AU-LLP-1200

Why This System

  • ✓Lower investment than most robotic palletizing alternatives
  • ✓Compact footprint drops into existing lines with minimal disruption
  • ✓High sustained output on fixed, repeatable pallet patterns
  • ✓Simple mechanical operation keeps maintenance and training light

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